Multiple Effect Evaporator

multiple-effect-evaporators

triple-effect-caustic-soda-evaporatorThe multiple-effect configuration combines two or more evaporator bodies to conserve steam, which is condensed in the first-effect heat exchanger only. Water evaporated in the first-effect vapor body is condensed in the second-effect heat exchanger, which provides energy for evaporation in the second-effect vapor body (and so on for additional effects). Vapor from the last effect flows to a condenser.

The last-effect vapor body is maintained at a high vacuum with a steam-jet air ejector or mechanical vacuum pump. The driving force is the pressure drop from the first to the last effect.

For the same overall pressure differential and process conditions, the evaporator with more effects will require less steam. The evaporation in each effect will be approximately 0.7 to 0.9 pounds for each pound of steam condensed in the first-effect heat exchanger. For the same evaporation rate, a five-effect evaporatorsextuple-effect-evaporators will require about 25% of the steam required for a single-effect evaporator. In actual practice, the steam economy can vary widely because of differences in feed temperature and other energy requirements such as heats of dilution and crystallization.

The number of effects is limited by the total available temperature difference between the plant steam and the cooling water temperature. Process liquors with high boiling point elevations typically operate with fewer effects.